Updated December 01, 2013. This site is provided primarily as a reference for those persons interested in home shop machining and metalworking. Many files deal with metal lathes, milling machines, and metal shapers. There are also more general subjects dealing with drilling, metal cutting, threading, metal types, rust removal, finishes, lubricants, etc. that will be of practical interest to every metalworker (or woodworker) and machine owner. Some general files will be useful to nearly everyone out there. Also be sure to read the safety warning on this page.
In the General section here is a heavily updated version in 2013 of the ACME Digital Photography Primer, which has lots of helpful tips on camera equipment and software selection, and their use -- for those trying to get better results for their pictures, either to put on the web or as a hobby. This file was entirely written by yours truly, who loves digital photography. If you find the ACME file information is useful, please drop me a quick email to say so. I'd like to know my time spent on improving this file is doing you some good.
Amateur and professional machinists have taken advantage of the Internet to share tips and advice through newsgroups (aka user groups), many of which are machine specific. The message data has piled up in each news/user group's archives, with literally thousands of earlier messages.
It is extremely difficult for a newcomer to wade through all prior questions and answers and tips. A general electronic search of the archives on a subject will likely return too many messages. A very narrow search may not find the needed information, perhaps because the answer needed was buried in a message with a totally different title or discussion subject.
To make refinding interesting data easier for me, I saved some discussions on my computer in simple text files broken down by subject. (Note the "some discussions" -- chosen items were the ones I found most interesting or useful, and I have pruned out much repetitious quoting and redundant messages.) Eighty subject files are made available here, providing some user members' answers to many common and uncommon metalworking questions. I salute all those who have helped others by participating in the metal groups, whether or not their messages were incorporated into these particular files.
|Tips for File Use||General Metalworking and Other Useful Files|
|Metal Lathe Files||News/User Groups|
|Milling Machine Files||Major Metal Links|
|Metal Shaper Files||Safety Warning|
Particular emphasis on the brands Atlas (aka Craftsman, or Acorn in the U.K.), Sherline, and Taig (Peatol in the U.K.) along with new files on the Myford metal lathe. In the files here you will also find lathe operational, repair, and modification information that will be useful to any lathe owner.
|Atlas 618 Gems -- 488KB 01 Oct 2013||Sherline Lathe Quirks or Tips -- 321KB 01 Jul 2013|
|Atlas Backing Plates for Chucks -- 122KB 01 Apr 2013||Sherline Mods General (Lathe and Mill) -- 412KB 01 Dec 2013|
|Atlas Belts and Pulleys -- 163KB 01 Feb 2013||Sherline to/from Taig Adapters -- 113KB 01 Nov 2012|
|Atlas Chucks General -- 175KB 01 Dec 2013||Taig Chucks -- 111KB 01 Sep 2013|
|Atlas Lathe Milling -- 149KB 01 Jul 2013||Taig Lathe Tips -- 428KB 01 Aug 2013|
|Atlas Motors and Switches -- 149KB 01 Nov 2013||Taig Modifications General -- 434KB 01 Dec 2013|
|Atlas Parts General -- 425KB 01 Dec 2013||Taper Methods -- 148KB 01 Aug 2013|
|Atlas Repair or Fitting -- 1278KB 01 Dec 2013||Thread Dial and Half-Nuts -- 133KB 01 Jun 2013|
|Ball Turning -- 74KB 01 Dec 2012||Threading (Lathe and Otherwise) -- 860KB 01 Dec 2013|
|Collets For Lathe or Mill -- 290KB 01 Oct 2013||Toolholders for the Lathe -- 294KB 01 Dec 2013|
|Knurling on the Lathe -- 113KB 01 Mar 2013||Toolholders for Sherline or Taig -- 88KB 01 Nov 2011|
|Lathe Comparisons -- 655KB 01 Dec 2013||Turning Brass -- 91KB 01 Apr 2013|
|Myford Lathe Gems -- 1213KB 01 Dec 2013||Turning Pens -- 152KB 01 May 2013|
|Myford Lathe Lubrication -- 240KB 01 Dec 2013||Turning Tips for Metal -- 658KB 01 Oct 2013|
|Parting Off -- 150KB 01 Jun 2013||Turning Wood on the Metal Lathe -- 149KB 01 Jun 2012|
|Sherline Chucks -- 198KB 01 Feb 2012||.|
Particular emphasis on Sherline and Taig models, but much general milling information is also presented that will be useful to owners of similar size or larger mills. Sherline and Taig mill users should also read the entries about both brands in the Metal Lathe Files section above.
Click the Sherline mill's image here to show the X, Y, and Z axes for any milling machine.
|Milling Machine Comparisons -- 271KB 01 Oct 2013||Sherline Mill Quirks or Tips -- 508KB 01 Sep 2013|
|Milling Tips -- 302KB 01 Aug 2013||Taig Mill Tips -- 377KB 01 Oct 2013|
|Sherline Mill Backlash -- 294KB 01 Apr 2013||.|
Much information here is useful for any brand of small (or even large) metal shaper. The AMMCO and Delta produced versions have the same basic design. The Atlas (aka Craftsman or Acorn) shaper also has a file here.
|AMMCO Metal Shaper -- 368KB 01 Aug 2013||Metal Shaper General -- 344KB 01 Aug 2013|
|AMMCO Metal Shaper Disassembly -- 45KB 01 Oct 2012||Metal Shaper History and Stories -- 266KB 01 Feb 2013|
|Atlas Metal Shaper -- 192KB 01 Oct 2013||Metal Shaper Modifications General -- 136KB 01 Jan 2013|
|Metal Shaper Bits and Toolholders -- 193KB 01 Sep 2013||Metal Shaper Repair General -- 260KB 01 Dec 2013|
|Metal Shaper Comparisons -- 122KB 01 Sep 2012||Metal Shaper Operating Tips -- 340KB 01 Oct 2013|
|* ACME Digital Photography Primer -- 101KB 01 Jul 2013||Indicating and Measuring -- 409KB 01 Oct 2013|
|Adhesives -- 178KB 01 Jul 2013||Lapping and Reaming -- 142KB 01 Feb 2011|
|Bearings and Bushings -- 234KB 01 Nov 2013||Layout Marking or Printing -- 152KB 01 Sep 2013|
|Boring -- 256KB 01 Jul 2013||Lubricants General -- 397KB 01 Nov 2013|
|Broaching -- 46KB 01 Mar 2011||Machine General -- 233KB 01 Jul 2013|
|Casting Metal -- 176KB 01 Feb 2013||Metal Publications -- 257KB 01 Dec 2013|
|Chucks General -- 320KB 01 Nov 2013||Metal Types and Tips -- 403KB 01 Oct 2013|
|Cleaning Tips -- 108KB 01 Jul 2013||Plastic Machining Tips -- 196KB 01 Dec 2013|
|CNC General Information -- 16KB 01 Jan 2013||Projects in Metal-- 460KB 01 Oct 2013|
|Cut or Saw Metal -- 182KB 01 Oct 2012||Rebuilding Machinery -- 130KB 01 Jan 2012|
|Cutters, Bits, and Arbors -- 447KB 01 Sep 2013||Rotary Tables and Indexers -- 162KB 01 Feb 2013|
|Drilling Tips -- 401KB 01 Dec 2013||Rust Removal -- 167KB 01 Mar 2013|
|Finish for Tools -- 191KB 01 Nov 2013||Safety - Some Issues -- 93KB 01 Jul 2013|
|Finishing and Polishing -- 158KB 01 Nov 2013||Simple Metal Forming -- 121KB 01 Apr 2013|
|Gears General -- 379KB 01 Dec 2013||Soldering -- 154KB 01 Dec 2013|
|Heat Treating -- 293KB 01 Oct 2013||Workholding General -- 320KB 01 Aug 2013|
|Home Shop Business -- 131KB 01 Mar 2013||Workshop Tips -- 483KB 01 Dec 2013|
BEWARE: DO NOT ASSUME that any subject matter or procedure or process is safe or correct or appropriate just because it was mentioned in a news/user group or was included in these files or on this site or on any other web site or was published in a magazine or book or video.
Working with metals and machinery and chemicals and electrical equipment is inherently dangerous. Wear safety devices and clothing as appropriate. Remove watches, rings, and jewellery -- and secure or remove loose clothing -- before operating any machine.
Read, understand and follow the latest operating procedures and safety instructions provided by the manufacturer of your machine or tool or product. If you do not have those most recent official instructions, acquire a copy through the manufacturer before operating or using their product. Where the company no longer exists, use the appropriate news or user group to locate an official copy. Be careful -- original instructions may not meet current safety standards. Updated safety information and operating instructions may also be available through a local club, a local professional in the trade, a local business, or an appropriate government agency. In every case, use your common sense before beginning or taking the next step; and do not proceed if you have any questions or doubts about any procedure, or the safety of any procedure. Follow all laws and codes, and employ certified or licenced professionals as required by those laws or codes. Hazardous tasks beyond your competence or expertise should also be contracted to professionals. Let's be really careful out there.
Machinist Musing: "I have tried too, in my time, to be a philosopher, but I don't know how, cheerfulness was always breaking in." -- Oliver Edwards
Site Creation. This private site was created using a highly featured text editor NoteTab Light (freeware and actually very simple to use) from Fookes Software that allows simultaneous search and replace across multiple text files. Help in polishing the site to XHTML standards came from reading an excellent book by Elizabeth Castro called HTML FOR THE WORLD WIDE WEB. And you didn't have to watch flashing ads and dancing penguins.
As mentioned above in Tips for File Use, if you have more questions about particular messages or subjects provided in these files, first make a responsible effort by searching appropriate user groups' archives and FAQs. Still no luck? Then post your question to the appropriate News/User Groups for the benefit of everyone. (I cannot answer them here.)
Site Updating. Metalworking text files here are updated monthly if they contain new information. As of 2009 (when I stopped keeping track), just over 2000 hours had been expended. Updated files will not necessarily change much as many discussion topics have been thoroughly covered before. You have the option to save the files of interest to you, and then to update them to suit yourself with information you receive from the user groups' e-mail, or any other source. That way you will always have customized, current information -- keeping only the info that you really need for your personal reference use.
Machinist Winter 2013 Ramblings: With winter weather fully present, this season has arrived no matter what the calendar says. Winter here really lasts 5 months, at least, in a good year. But what a wonderful reason, between snow removals outside, to be snug inside the workshop. And remember to have fun, safely.
Copyright © 2003-2013 Steve Bachanek. This site is copyrighted and no content may be reproduced by any means, including electronic, without written permission except for strictly personal use.
Last updated December 01, 2013 .... created on March 2, 2003 .... and relocated to this new permanent web address in early 2006.back to Table Of Contents on this page
back to Janelle Studio's main page
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